The Challenge
Operators faced challenges routing, disconnecting and reconnecting hoses during mold changes. Difficult-to-access connections and hose interference contributed to inefficient changeovers and troubleshooting. 

The Solution
We evaluated the hose routing and connection system and proposed a more intuitive, plug-and-play configuration with improved routing, labeling, connections and ergonomic access.

The Results

• Up to 45 minutes of potential time savings per mold change
• Up to 1.5 hours of potential labor savings per machine per month
• More organized and clearly labeled hose routing
• Easier access for operators and technicians

The Outcome
The proposed solution provides a path toward faster, more consistent mold changeovers while reducing hose-routing challenges and simplifying technician interaction with the equipment.

The Challenge
The customer experienced recurring mechanical seal failures associated with manganese buildup in process water, creating ongoing reliability and maintenance challenges.

The Solution
We conducted a comprehensive survey of the mechanical seal support systems to identify configuration, component and operating conditions that could contribute to premature seal failures.

The Results

• Identified failed seals and support systems
• Identified missing critical components
• Identified unstable pressure and flow conditions
• Identified configurations requiring further review
• Developed opportunities for system modifications, component upgrades or replacement

The Outcome
The survey provided our customer with a structured path for prioritizing seal support system improvements, with the potential to improve seal reliability and service life while reducing ongoing maintenance requirements.